Introduction Of Borosilicate Glass Reactor
The borosilicate glass reactor is a double glass (GG-17) designed device. The inner layer is used to place the reaction materials, and can be stirred for reaction, while the interlayer can be connected to different cold and heat sources (such as hot water, hot oil, refrigerated liquid) to realize cyclic heating or cooling reaction. Under the set constant temperature condition, through the 50L Jacketed Glass Reactor, the stirring reaction can be carried out under the condition of normal pressure or negative pressure, and the reflux and distillation operation of the reaction solution can be carried out.
This kind of glass reactor is widely used in the fields of modern fine chemical industry, biopharmaceutical and new material synthesis, and becomes an ideal pilot test and production equipment.
Features Of Borosilicate Glass Reactor
1. The borosilicate glass reactor is produced with GG17 high borosilicate glass, which has good physical and chemical properties. The bottle body is transparent, and the reaction liquid material can be seen.
2. Frequency conversion speed regulation, AC induction motor: Using frequency conversion speed regulation and AC induction motor, the stirring speed of the reactor can be adjusted according to the demand. This design ensures precise control of the reaction process and provides smooth, continuous stirring power.
3. Five-mouth design of the five-mouth reactor lid: The lid of the reactor adopts a large-mouth design, which is convenient for cleaning and maintenance. This design makes it easier for the operator to enter the kettle for cleaning and improve work efficiency.
4. Hot oil and refrigerant circulation at the glass interlayer interface: Through the glass interlayer interface, the heating or cooling reaction can be circulated. Thermal oil can provide heating under high temperature conditions, while refrigerated liquid can be used for low temperature reactions to meet the requirements of different reaction conditions.
5. It can react at normal temperature and quickly dissipate heat: the reaction kettle can react at normal temperature without additional heating. The heat energy generated during the reaction can be dissipated rapidly through tap water to keep the reaction temperature stable.
6. Distillation and reflux at the same time: The reactor has the functions of distillation and reflux, and these two operations can be performed at the same time. Such a design makes the reaction process more flexible, and different operations can be performed according to needs, thereby improving the efficiency of the reaction and the purity of the product.
7. The large-diameter discharge valve can discharge solid liquid.
8. The overall use of 304 stainless steel frame, stable and reliable stirring.
9. The ground feet adopt casters with brakes, which are easy to move.
Borosilicate Glass Reactor Technical Parameters
| Basic parameters | model | S-50L |
| glass material | GG-17 | |
| frame material | Stainless steel | |
| Reaction bottle volume | 50L | |
| Fitting material | 304 stainless steel | |
| Mezzanine capacity | 16L | |
| Flange inlet and outlet circulation port | low in high out | |
| The number of bottle caps | 6 | |
| discharge port off the ground | 350mm | |
| Kettle reaction temperature | -80~200℃ | |
| Vacuum | -0.098Mpa | |
| stirring speed | 60-600rpm | |
| Stirring shaft diameter | 15mm | |
| stirring power | 250W | |
| Voltage frequency | 220V/50Hz | |
| Dimensions | 550*550*2300(mm) | |
| Function configuration | Speed mode | Frequency |
| Speed display mode | Smart digital display | |
| Temperature display mode | PT100 sensor digital display | |
| Sealing method | PTFE component seal | |
| condenser | Vertical high-efficiency double return condenser | |
| Dropping device | 2L constant pressure funnel | |
| pressure relief device | Standard port pressure reducing valve | |
| Temperature tube | flange | |
| Feeding method | Inclined discharge type PTFE discharge valve | |
| Reflux device | Return elbow with discharge switch, ball mill port | |
| solid feed | Flange port with PTFE cover | |
| Vacuum display mode | vacuum gauge | |
| Stirring Connection | gimbal connection | |
| stirring rod | Anchor stainless steel rod, outsourcing PTFE |
Questions And Answers About Borosilicate Glass Reactor
Q: What is the working principle of borosilicate glass reactor?
A: The borosilicate glass reactor adopts a double-layer structure, and the interlayer is used to inject constant temperature hot solution or cooling liquid. These liquids can heat or cool the materials in the reactor at a constant temperature through the interlayer, and the interlayer can also provide stirring function. By injecting a constant temperature hot solution or cooling liquid, the reactor can provide a controlled constant temperature environment to heat or cool the reaction materials. This constant temperature control can meet the temperature requirements of different reactions and ensure the stability and repeatability of the reaction.
Q: How about the borosilicate glass reactor configuration?
A: In terms of collection device, return elbow with collection bottle is optional, explosion-proof optional explosion-proof motor explosion-proof inverter, the main part can be frame-type, sprayed with plastic or sprayed with PTFE, the insulation device is insulation cotton, and the temperature display in the kettle can be digital show.
Q: How to deal with the motor temperature is too high?
A: It is due to overload, stop the machine at this time, turn the machine shaft by hand to see if it is heavy, remove the dirt on the contact part between the sealing ring and the glass shaft, and then apply vacuum grease.
Q: How to carry out daily repair and maintenance of the machine?
A: 1. If the glass parts have serious stains, they can be cleaned with dilute sulfuric acid.
2. Always check the degree of wear (corrosion) of the sealing ring, and replace the worn (corroded) sealing ring in time to ensure the vacuum of the equipment.
3. The PTFE discharge valve should be cleaned frequently to prevent the material from being trapped between the valve and the glass due to the difference in thermal expansion coefficient.
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