Introduction To Paint Solvent Recovery System
Paint solvent recovery system usually consists of several parts, including solvent collection vessel, solvent delivery pump, distillation unit, condenser, solvent storage vessel, filter and separator, activated carbon adsorption unit, and control and monitoring system. The Paint solvent recovery system can be used with a wide variety of solvent-based paints and coatings, including oil-based paints, lacquers, enamels and varnishes. It is designed to provide an efficient and cost-effective solution for the recovery and reuse of solvents, while reducing the environmental impact of the coatings industry.
Advantages Of Paint Solvent Recovery System
Starting from professionalism
The solvent recovery machine is a piece of equipment that professionally recovers solvents, and can extract the waste solvents used by enterprises through technical means, and can be used many times. This is also one of its advantages. This function not only saves the production cost of the enterprise, but also eases the contradiction between enterprise development and environmental protection.
From the perspective of equipment products
Solvent recovery equipment is reliable, safe, and easy to use and operate. The whole machine is made of 304 stainless steel, the solvent recovery process is clear at a glance, and the machine is fully sealed and explosion-proof. There is no need to open the electric control box to set the temperature, the temperature display has no contacts, no sparks will be generated, and safety is guaranteed. And in the process of operation, there is no need for special personnel to guard, and it will automatically shut down after the solvent is recovered, which can save labor costs for the enterprise.
In terms of trend
Solvent recovery equipment conforms to the trend of social development, and aims at sustainable development to create a green and healthy economy, which is the same as the policy concept. Improper disposal of solvents after use will not only increase unnecessary economic investment, but also harm the environment. This is also inconsistent with the concept of environmental protection. Now the government has increased investment in the environmental protection industry and strongly supported the emergence and development of environmental protection technologies. Therefore, the production of the organic solvent recovery machine adheres to the concept of sustainable development. The waste solvent recovered by the organic solvent recovery machine can be reused, which can save a lot of solvent procurement costs, and can also reduce the impact on the environment. pollution.
Applicable Industries Of Paint Solvent Recovery System:
-
Automobile manufacturing and repair industry
Cleaning thinner for vehicle spraying equipment pipelines and spray guns, such as thinner, toluene, xylene, methyl ethyl ketone, butyl ester, etc.; solvents produced in the process of cleaning engine gasoline, etc.
-
Electronic product manufacturing industry (such as: LCD, LED, etc.)
Cleaning agents for cleaning molds and cleaning electronic products, such as: absolute ethanol, acetone, trichlorethylene, etc.
-
Precision instrument and hardware manufacturing industry
Organic solvents for cleaning molds and processed products, such as thinner, hydrocarbons, kerosene, solvent gasoline, etc.
-
Sports Equipment Manufacturing
Cleaning agents for wax-melted castings such as golf heads and fishing rods, and solvents for spraying and cleaning clubs and fishing rods.
-
Shoe material industry
Various organic solvents for cleaning spraying equipment, such as: shoe outsole, heel spraying, shoe upper printing processing cleaning, etc.
-
Plastic products
Organic solvents for cleaning molds and processed products, such as solvents for printing cleaning.
-
Printing industry
Cleaning agent for cleaning printing plates and machines, such as board washing water, car washing water, etc.
-
FRP product industry
Solvents used in surface anti-corrosion and aesthetic coating production processes, such as: yacht production, wind turbine blade production, etc.
-
Painted Gold Jewelry Industry
Solvents used for surface pretreatment cleaning and pre-plating treatment.
-
Optical products
Solvents used in the cleaning of various production processes of components, pre-coating, etc.
Maintenance Of Paint Solvent Recovery System
Regular cleaning:
Regularly clean the components of the solvent recovery system, including the distillation unit, condensers, filters, and separators. This helps remove any buildup or debris that could impair system performance.
Checking and Replacing Filters Filters in solvent recovery systems should be checked regularly and replaced as needed. Dirty or clogged filters can reduce the efficiency of the system and even damage other components.
Check hoses and connections:
Check all hoses and connections for signs of wear, damage or leaks. Replace any damaged or worn hoses or fittings to prevent leaks or contamination.
Check and maintain the pump:
Check the pump regularly to make sure it is working properly and adequately lubricated. Replace worn or damaged pump components as necessary.
Monitor temperature and pressure:
Monitor the temperature and pressure in the distillation unit and make adjustments as needed to maintain optimum performance.
To schedule professional maintenance:
It is recommended that professional maintenance be scheduled for the system annually or when required according to the manufacturer’s recommendations. This helps catch potential problems early and prevent more serious problems.
Parameter
| Model | T-40 | T-60 | T-80 | T-90 | T-125 |
| Feed Capacity (L) | 40 | 60 | 80 | 90 | 125 |
| Heating Component Power (KW) | 4.0 | 4.0 | 5.0 | 5.0 | 6.0 |
| Electric Fan Power (KW) | 0.09 | 0.12 | 0.12 | 0.12 | 0.12 |
| Maximum Power (KW) | 4.5 | 4.5 | 5.5 | 5.5 | 6.5 |
| Maximum Current (A) | 6.9 | 6.9 | 8.4 | 8.4 | 10 |
| supply Voltage (ACV/HZ) | 3-phase 5-line 380/50-60 | ||||
| Control Voltage (ACVHZ) | 220/50-60 | ||||
| Heating Method | Hot medium oil indirect heating | ||||
| Length (mm) | 950 | 1100 | 1100 | 1100 | 1150 |
| Width (mm) | 750 | 750 | 850 | 850 | 850 |
| Height (mm) | 1200 | 1200 | 1260 | 1260 | 1435 |
| Weight (kg) | 140 | 160 | 250 | 260 | 300 |
| operate Temperature (℃) | 50~210 | ||||
| The Best Ambient Temperature For The Machine To Run (℃) | 5~35 | ||||
| Noise (dB) | 65 | ||||
| Recovery Ratio | 95% | ||||
| Recovery Time | 2.5~3.0 | 2.5~3.0 | 2.5~3.0 | 2.5~3.0 | 3.0~3.5 |
FAQ
Q: Can the purified solvent be reused many times?
A: Yes, purified solvents can be reused many times, depending on the specific application and quality requirements.
Q: Is the paint solvent recovery system environmentally friendly?
A: Yes, the paint solvent recovery system is environmentally friendly because it reduces the amount of solvent waste generated and minimizes the need to purchase new solvent. This helps reduce the environmental impact of the coatings industry.
Q: How much solvent cost can be saved with a paint solvent recovery system?
A: Cost savings depend on the application and the volume of solvent used. However, it is estimated that a paint solvent recovery system can save up to 90% in solvent costs.
