Introduction To Emulsification Tank
Small emulsification tanks usually refer to smaller emulsification tanks, which are generally used in laboratories, R&D departments or small production lines. Compared with large emulsification tanks, small emulsification tanks have the characteristics of simple structure, small space occupation, and convenient use.
Advantages Of Emulsification Tanks
The main part of the emulsification tank is usually made of stainless steel. The surface of the inner wall of the tank is smooth, rust-free, and easy to clean, ensuring product hygiene.
The emulsification tank is usually equipped with a stirring device, which is usually composed of a motor, a reducer, an agitator, a sealing device, etc. There are various types of mixers.
The emulsification tank usually needs to be heated to make the incompatible liquids mix into a uniform milky or semi-milky mixture, so it usually needs to be equipped with heating devices, including electric heating tubes, jacket heating, steam heating, etc.
Thermometers and Controllers:
The emulsification tank is usually equipped with a thermometer and a controller, which can monitor the temperature in the tank in real time and adjust the work of the heating device to ensure that the product temperature meets the production requirements.
Inlet and outlet:
The emulsification tank is usually equipped with a material inlet and a material outlet, which can conveniently add and take out materials. The inlet and outlet usually use three-way or four-way ball valves to control the inflow and outflow of materials.
Application Of Emulsification Tank
The emulsifying tank can be used to make liquid foods such as salad dressing, mayonnaise, cream, butter, soy sauce, etc., mixing incompatible liquids into a uniform milky or semi-milky mixture.
Emulsifying tanks can be used to make cosmetics such as body lotion, shampoo, conditioner, toothpaste, lip balm, etc., mixing incompatible liquids into a uniform milky or semi-milky mixture.
Emulsification tanks can be used to make pharmaceutical emulsions, injections, oral liquids and other medicines, and mix incompatible liquids into a uniform milky or semi-emulsion mixture.
Emulsification tanks can be used to make lubricating oil products such as lubricating oil, automobile brake fluid, engine oil, hydraulic oil, etc., mixing incompatible liquids into a uniform milky or semi-emulsion mixture.
First: After the emulsification tank is transported to the site, it is necessary to check whether the body of the emulsification tank is damaged or deformed, and whether the fasteners are fastened, etc. If there is any problem, it should be dealt with in time.
Second: After checking the tank of the emulsification tank, install the wiring according to the instructions of Xiangpai or the indication plate on the tank of Xiangpai machinery.
The electrical control device and accessories of the emulsification tank must be installed correctly. After the installation is completed, it is necessary to check whether the pipeline is unobstructed, whether there is any blockage, whether the instrument is damaged, whether the tank accessories are installed in place, etc.
Third: Start the debugging of the emulsification tank when everything is normal. During the debugging process, observe whether the emulsification tank produces abnormal noises when it is running, check the working conditions of the accessories and pipelines, and check the equipment accordingly. Accurate to every Check each part to see if there is any problem. If there is no problem, then it can be formally put into production.
Emulsification Tank Case
When a cosmetics company produces a moisturizing lotion, it needs to mix the water phase and the oil phase evenly to make a soft and easy-to-absorb product. The company uses emulsification tanks for production. Through the high-efficiency stirring and homogenization technology of the emulsification tank, the water phase and the oil phase are mixed evenly, so that the texture of the emulsion is more delicate, and the nutrients in the emulsion can also play a better role.
In the production line of this enterprise, the emulsification tank is an important process equipment, which can realize fast and efficient mixing and homogenization, which greatly improves the production efficiency. At the same time, the structure of the emulsification tank is simple, easy to operate and maintain, and also reduces the failure and downtime in the production process, ensuring the normal operation of the production line.
By using emulsification tanks, the moisturizing lotion produced by the company has the advantages of good stability, fine texture, and easy absorption. It is deeply loved by consumers and has a good market response.
|Minimum allowable mixing volume||300ml||500ml||1000ml||2500ml|
|Minimum allowable amount of emulsification||500ml||1000ml||2500ml||5000ml|
|The maximum allowable amount of emulsification||1000ml||2000ml||5000ml||10000ml|
|Can reach vacuum (Mpa)||-0.097~0.02||-0.097~0.02||-0.097~0.02||-0.097~0.02|
|Maximum processing viscosity (CP)||100,000||100,000||200,000||300,000|
|Stirring motor power||90W||120W||150W||180W|
|Stirring speed range (rpm)||0~230||0~230||0~230||0~230|
|Vacuum port outer diameter||5~40℃||5~40℃||5~40℃||5~40℃|
|Inlet and outlet outer diameter of glass kettle jacket||80%||80%||80%||80%|
|Allowable ambient temperature||400*390*780||400*390*780||480*420*850||480*420*850|
Q: What should I do if the mixing system fails?
A: Check the working status of the agitator, whether the motor is running normally, whether the chain is loose, whether the bearing is short of oil, etc. If it is necessary to replace parts or perform maintenance, it needs to be shut down.
Q: What should I do if the temperature is too high or too low?
A: Check whether the heating system is working normally, such as heaters, temperature controllers, sensors, etc. If it is necessary to replace accessories or perform maintenance, it needs to be shut down.
Q: What should I do if the emulsification effect is poor?
A: Check whether enough emulsifier is added, whether it is mixed evenly, and whether the stirring time is not enough. If it needs to be improved, you can adjust the stirring time, stirring speed, emulsifier dosage, etc.